FROM CHAOS TO SMART FACTORY – WHY MANUFACTURING LEADERS CHOOSE SOFLEX

COMPETITIVE VARIANT PRODUCTION THROUGH SOFLEX PRODUCTION CONTROL SYSTEM

Increased competitiveness

 

  • Shorter delivery times through higher productivity
  • High quality thanks to automated processes
  • Reliable planning based on transparent manufacturing processes

Efficient use of resources

 

  • Targeted deployment of skilled personnel
  • Unmanned production through intelligent process control and fallback strategies
  • Reduced capital expenditure on tools and equipment

 

Reduced manufacturing costs

 

  • High machine utilisation due to elimination of organisational downtime and set-up times
  • Lower labor cost per part through extended unmanned production
  • Reduction in scrap and rework parts

 

Digitalisation

 

  • Seamless data exchange with machines and automation components
  • Consistent information flow between ERP/MES and shop floor
  • Use of digital twins for process optimization

Management of operating resources

 

  • Optimized inventory levels through intelligent resource planning
  • Predictive demand calculation prevents production interruptions
  • Demand forecasting to bridge unmanned operating times

 

Transparency

 

  • Real-time visualisation and monitoring of plant status
  • KPIs and analytics for continuous improvement initiatives
  • Instant alerts when productivity issues occur

 

Higher productivity. Efficient use of operating resources. Low manufacturing costs

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Why over 2000 companies have chosen SOFLEX?

Software quality

Complete in-house development

Stable, reliable architecture built on industry standards

Modular and scalable – from single machines to smart factories 

Fast production start-up thanks to digital twins

Future-Proof Investment

40 years of proven experience in automated manufacturing

Proven standards for automated manufacturing processes

Fast ROI through immediate productivity gains

24/7 service and long-term support

User-friendly

Intuitive, app-based user interface

Minimal training required, even for complex production

Clear separation between work preparation and plant operation

Seamless integration into existing IT systems

System-independent

Works with machines/automation from any manufacturer

Standardised, neutral interfaces (OPC UA standards, etc.)

Uniform operating procedures

Consistent data exchange with organisational systems

Leading industrial companies rely on SOFLEX

ADVANTAGES OF THE SOFLEX PRODUCTION CONTROL SYSTEM FOR:

Software modules for your production

PRODUCTION ORDERS AND PLANNING 

MANAGEMENT OF MANUFACTURING DATA

ORGANIZATION OF RESOURCES 

MACHINE & PRODUCTION DATA COLLECTION 

AUTOMATIC SEQUENCE

AND MUCH MORE

MODULAR SOFTWARE COMPONENTS FOR DIGITAL MANUFACTURING

Production control system for stand-alone machines


 

The foundation for dynamic order management and your entry point into digital manufacturing.

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Automation for production plants


 

Innovative production control combined with automation for variant production down to batch size 1

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Automation for the smart factory


 

Complete turnkey solutions from SOFLEX (hardware and software) for networked, intelligent manufacturing.

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Ready to increase productivity? Take the next step toward the smart factory.

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Our software is designed to maximize the productivity of production systems with small batch sizes and high workpiece variance.

The main functions of a SOFLEX control system can be subdivided into:

  • Organization of the production process (detailed planning, calculation of tool requirements, provision of NC programs and production documents, ...)
  • Control of automated processes (automatic workpiece and resource supply, start of machining, ...)
  • Recording of all relevant machine and operating data

A production control system is software for controlling, monitoring and optimizing production processes - especially in flexible production facilities. It connects machines with systems such as ERP, CAD/CAM and ensures a smooth flow of information and more efficient processes.

The system organizes workpiece throughput and the provision of operating resources. It controls processing machines, transport devices and other system components, activates individual process steps (e.g. NC processing, transports) and provides all the necessary information on the production process.

It also performs planning functions and records production and machine data.

A control system can be compared to the “brain” of a production plant - it thinks for itself and keeps everything running.

SOFLEX can be used in all industries where precision, efficiency and transparent production processes are required. Our control system has proved particularly successful in

  • Mechanical engineering
  • Tool and mold making
  • Automotive industry
  • Medical technology
  • Aerospace
  • Energy technology

SOFLEX control systems are used in the metalworking industry:

  • Manual workstations
  • Machining centers
  • Production cells with robots and/or automated pallet handling
  • Flexible manufacturing systems with automated workpiece and tool flow

The core functions of the SOFLEX production control system at a glance:

  • Detailed planning and order control
  • Sequence control for automated production cells
  • Provision of production data in real time (e.g. order data, work plans, workpiece data, ...)
  • Organization of the provision of operating resources (e.g. tools, NC data, devices, ...)
  • Acquisition of machine and operating data (MDE/BDE)

A SOFLEX production control system brings structure, transparency and efficiency
to your production - regardless of industry, plant size or degree of automation. The following advantages speak for the use of our solution:

  • Universally applicable
    The SOFLEX control system can be integrated into machines, automation equipment and systems regardless of the manufacturer - with the advantage of uniform operation and standardized processes throughout production.
  • Connection between IT organization and production
    The automated, standardized exchange of information creates a seamless connection between the company's IT and the production environment.
  • Intuitive to use
    An easy-to-understand user interface reduces the amount of training required - even for complex systems.
  • Scalable
    From standalone machines to flexible manufacturing systems (FMS) and smart factories: the SOFLEX control system grows with your requirements.
  • Modular design
    The system can be expanded flexibly and as required - even retrospectively, with demand-oriented function modules.
  • Customizable
    Whether you have experienced machine operators or semi-skilled operators, the system can be adapted to your operating structure.

In principle, SOFLEX can integrate all processing machines into a production control system - regardless of the manufacturer or control type. Thanks to an open and manufacturer-neutral system architecture, CNC machining centers, turning, milling and grinding machines as well as laser, eroding and measuring machines can be connected. Robots, workpiece and pallet handling devices as well as autonomous transport robots can be controlled by a SOFLEX control system.


Possible machine manufacturers:
✅ Milling & turning machines (e.g. Hermle, DMG MORI, Grob, Heller, Chiron, Mazak, Okuma,...)
✅ Grinding machines (e.g. Walter, Rollomatic, Studer, Blohm, JUNKER,...)
✅ EDM machines (e.g. GF, Charmilles, Makino,...)

SOFLEX control systems act as a link between production and the company's organizational IT systems. Thanks to standardized interfaces, a wide variety of systems can be connected efficiently - for continuous processes from the order to the finished product.


Possible connected systems:
✅ ERP systems (e.g. SAP, AP+, INFOR, ABAS, BAAN,...)
✅ MES solutions (e.g. FORCAM...)
✅ CAD/CAM systems (MASTERCAM, CATIA, COSCOM, EXAPT, RWT,...)
✅ PDM & PLM systems (TDM, WINTOOL,MDM, COSCOM, ...)